With the rapid development of economy and technology, the rise of electronic industry has become an inevitable trend of social development, PCB is the backbone of the electronics industry. If you want to ensure the perfect function of PCB, you should choose a good PCBA company.
What is PCBA?
PCBA is printed circuit board + components assembly. It is the process of combining electronic components with bare circuit boards. It is mainly divided into SMT (Surface Mounted Technology) and DIP soldering (Dual In-line Package Soldering). In addition, many PCBA companies are now responsible for other follow-up processes, such as installation programs, performance tests, and so on. We can understand PCBA as finished product of electronic circuit board.
Why do you need PCBA manufacturer?
PCBA manufacturers provide one-stop services&#;electronic components purchase, PCB procurement, SMT, DIP processing and testing etc. The customer only needs to provide complete information for PCBA (such as gerber file, BOM, pick and place file, testing guide, etc.) and then wait for the delivery. Using PCB assembly manufacturer is a popular phenomenon in electronic area. PCBA company usually has a sound department system, clear division of labor and rich experience. They have a wide range of sourcing channels that can help customers save costs and time. If electronic products need to be mass-produced, the placement work cannot be performed manually, and assembly equipment and technicians are required. Therefore, it has become a trend to find a PCBA manufacturer that provides one-stop services in the electronics industry.
When you decide to cooperate with a PCBA manufacturer to help you assemble circuit boards, you need to find a company has rich experience and skills. In so many companies, how can to find the right one? Normally, mainly include the following characteristics:
A qualified PCBA company should first of all be punctual. The customers cooperate with PCBA company is to finish the electronic product as soon as possible and get an earlier opportunity in the market, and maybe can influence your customer&#;s projects if your PCBA can not delivery on time. So before you hand the project to a company, please make sure whether they are punctual and can ensure to delivery the goods on time.
In recent years, the PCBA industry is experiencing great challenges. Some poorly managed or bad quality PCBA manufacturers were close down one after another. Years of experienced reflects the strength of a PCBA manufacturer in some extent. In addition, you should also know about the company&#;s quantity and projet fields they have served, and whether they have made electronic PCB products related to your industry and so on.
First of all, checking whether the factory production equipment is complete. A normal and complete PCBA production line should be equipped with solder paste printing, SMT, reflow soldering, wave soldering, AOI detector, X-ray and other equipment.
Secondly, we should ask whether the capability of equipment can meet your process requirements, such as the minimum packaging for SMT machine to assemble, the maximum PCB board width that the equipment can process.
Thirdly,you need to see if the company has certifications, for example ISO, TS.The more certificates, the more professional the factory can be. By checking the qualification certificate, you can see the production quality and management of this PCBA company.
Lastly, the PCBA manufacturer provide a one-stop service would be more beneficial. If PCBA company can complete the installation procedure and test, it is better to check the performance of the circuit board, and if there is any problem, it can be solved before delivery.
Moreover, a good PCBA company should not only finish production, but also keep close contact with customers. They should always update the status of the order to the customer, inform the customer immediately if there is any problem or they have a better suggestion about the project, and discuss with the customer for beter solution. It is also important whether they can accept any kinds of assemble requirements. Good cooperation, fast response, professional skills can let you free from worry. A good sense of service can take the initiative to take responsibility when customers encounter problems and quickly help customers to solve problems.
Price is not the only factor to consider whether can cooperate or not, but it is still an important aspect. You need to know the MOQ, price of samples, price of mass production. More quantity, the unit price can be lower. If need special test or packaging, the cost will definitely be higher than just assembling components. And the distance from the PCBA company will also affect the cost, if the product weight and volume are large, you have to consier the freight factor.
Shenzhen Thriver Digital Tech Co., Ltd. are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.
There are high and low price in printed circuit board assembly industry, but lowest is not the best. Because purchase from formal channel original outfit electronic component cost of original factory is nearly transparent, if the quotation is far below than the industry standard, you should keep your eyes open, smaybe ome opportunistic manufacturers use second-hand or counterfeit to reduce the cost, which has a great impact on the stability of product quality. So don&#;t just go for low price.
PCB industry is spread all over the world, developed countries in Europe and America started early, technology and development are relatively advanced. In recent years, China has gradually improved its position in the electronic manufacturing industry by virtue of its advantages in labor force, resource and policies. Since , China has surpassed Japan, PCB production and output value ranked first in the world. Compared with other countries, PCBA manufacturers in China are more cost-effective.
86PCB Printed Ciruict Board Assembly Advantages
86PCB, started in PCB&PCBA industry since , we have obtained the UL, ISO, TS certification. We have a professional engineers team, business team, production team and a wide range of procurement channels to assist customers. Our factory has 2 prototype PCB assemble production line and 4 mass assembly production line. Production workshop clean and tidy, and all staff strictly follow anti &#; static regulations.
Reliable PCBA suppliers have established strong procurement channels with reputable component manufacturers and distributors. They have the expertise to source components from various suppliers to ensure a consistent supply chain.
When evaluating a supplier, inquire about their procurement network, and assess whether it includes both domestic and international sources.
As the dependable one-stop PCBA solution supplier, Highleap Electronic cooperate with many domestic and foreign electronic component original manufacturers and brand authorized agents to fully meet customers&#; procurement needs for scarce materials, large and smal
Quality control is a cornerstone of a reliable PCBA supplier. Look for suppliers that implement rigorous quality inspection processes for incoming components.Inquire about their quality assurance protocols and certifications.
This step typically follows human examination, though sometimes it stands alone. Here, cameras are employed by machines to conduct image comparisons of each component, ensuring their final design. This method is the most straightforward approach for identifying faulty assembly components and promptly addressing issues.
While many component suppliers may overlook this inspection, it holds immense importance as some components necessitate a human touch to detect issues. Skipping this stage often results in failed components proceeding to the functionality test, leading to potential delays.
The third and most critical test involves evaluating the components to verify their functionality. Typically, this is carried out by inserting them into a machine that interfaces with the components&#; design and monitors their input and output.
Efficient warehouse management is essential for component storage and handling. A reputable supplier should have well-organized warehouses equipped with climate and humidity controls to prevent component degradation. Ask about their warehouse management practices, including inventory tracking, shelf life monitoring, and compliance with industry standards for component storage.
Whether it is customer-supplied materials or electronic components purchased by us, they are all stored in clean, ventilated, and corrosive-gas-free warehouses. The temperature of the warehouse is controlled at 15~25°C, and the relative humidity is also controlled at 20%~65%. PCB boards, ICs, etc. are vacuum packed to prevent copper foil and pins from being oxidized from direct exposure to the air.
For electronic components with anti-static requirements (such as MOS field effect transistors, gallium arsenide field effect transistors, CMOS circuits, ICs, BGA, etc.), we will store them in anti-static bags, anti-static drying boxes, and anti-static turnover boxes. etc.
Materials with special requirements are stored according to storage requirements, such as solder paste, flux paste, and glue. The warehouse has a strict material control system and ERP system, and follows the first-in, first-out principle to prevent materials from expiring.
Unforeseen situations like component shortages or emergencies can disrupt production. A dependable PCBA supplier maintains a stock of critical components as a backup. Inquire about their inventory of essential components and their policies for using these backup stocks to prevent production delays.
Typically, printed circuit board component suppliers maintain a selection of standard components in their inventory. These components encompass items such as resistors, diodes, transistors, inductors, and more. The primary purpose of keeping these components in stock is to address emergencies and serve as backups. Having spare components readily available can be highly advantageous, as it eliminates downtime when swift replacements are needed.
Ask about their component management software and protocols, including traceability and traceability measures to identify the origin and history of each component.
Examine the supplier&#;s commitment to staying technologically current. They should invest in state-of-the-art Surface Mount Device (SMD) equipment for precise component placement and soldering. Additionally, inquire about their policies for handling failed components, such as rework and replacement procedures.
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The company is the world’s best PCB And PCBA Assembly Service supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.