Something you should know about LEDs

13 May.,2024

 

Something you should know about LEDs

Something you should know about LEDs

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Something you should know about LEDs

Introduction

A light-emitting diode is a semiconductor light source that emits light when an electric current flows through it. It is commonly known as LED and plays an important role in our daily life. LEDs do many different jobs in a variety of devices such as LED light, LED display, LED traffic light, etc. Hope that we can give you an understanding of the classification (type), advantages, and applications of LEDs through this article.

Type of LEDs

According to the difference of LED chip packages, the various types of LEDs include COB, SMD, MCOB, and MCCOB.

SMD is short for Surface mounted diode which is a standalone chip on a ceramic base. It can be used for white LED lamps and LED strip lights. Now it’s very common in light industrial applications such as street light, floodlight, and linear light.

COB is short for chip on board. This kind of LED comes as a high-powered chip that is wired on a printed circuit board with optimal thermal management. It’s normally used in LED downlight, LED tracking lights.

Except for SMD and COB, MCOB and MCCOB are becoming common in LED lighting application now.

MCOB is short for multiple chips onboard LED. They are multiple COB LEDs integrated to form a single chip. This technology is used in LED bulbs and tubes. MCCOB is short for multiple chips and cups on board. They are normally used for high bay fixtures and some floodlights.

As we introduced before, we can divide the LEDs mainly into SMD, COB, MCOB, and MCCOB based on the different structures of LEDs. However, LEDs can be divided into three different categories according to their power. It includes Low-Power, Mid-Power, and High-Power.

Power is found mathematically by forwarding voltage and drive current. For example, Lumileds 3030 LEDs with 5.8V consumes approximately 0.7W when driven with a current of 120 mA.

As Lumileds said, they classified with the standard as follows. LEDs with power below 0.1W in the Low-Power class. LEDs with a power range of 0.1W to 1.0W are known as Mid-Power, while those with a power range of 1W to 3W are known as High-Power LEDs.

But different supplier has a different standard. Osram told us, LEDs with power below 0.2W are called Low-Power. LEDs with power between 0.2W and 1.0W are called Mid-Power. And LEDs with power between 1.0W and 4.0W are called High-Power. For 4W LED chips of Cree, they still called it Mid-Power.

Advantages and disadvantages of SMD and COB LEDs.

Based on different standards, the Type of LEDs can be SMD, COB, or others. Here mainly introduces the advantages and disadvantages of SMD and COB.

SMD refers to the term “Surface Mounted Device” LEDs, which are the utmost shared LEDs in the market. There are multiple sizes of SMD LED chips: 2835, 3535, 3030, 3014, 5050, 5630; they are termed according to their dimensions: length and width. For instance, the size of the 3535 is 3.5 x 3.5mm, 3030 is 3.0 x 3.0mm, 5050 is 5.0 x 5.0mm. Below are the advantages and disadvantages.

Advantages of SMD LEDs

  • SMDs are more efficient than COBs because the light source produces higher lumens per watt, which means that they produce more light with a lower wattage.
  • They produce a wider beam of light which is spread over a greater area. This means that less material is needed for the heat sink, which in turn means that they are more economical.
  • SMD lamps produce a wide spread of light which is suitable for area lighting.
  • Since there are many chips on one PCB, as time went by, if one of the chips is broken, the other LED chips will still work by designing a special circuit.
  • High reliability, strong vibration resistance, and low defect rate in solder joint points.
  • Because SMD LEDs are with relatively small size and have less weight, it’s easy to achieve automation, which improves production efficiency. Then materials, energy, equipment, manpower, time, will also be saved.
  • With small size SMD LEDs, it makes SMD LEDs more flexible in lamp design. And with less weight and good heat dissipation (less heatsink), the lamps are with lower weight which is competitive in some tender and also good for safety. Due to their power limitations, class 2 electrical are considered safe from a fire initiation point of view and provide acceptable protection against electric shock. Therefore, it is recommended to choose class 2 electrical for outdoor lighting.

Disadvantages of SMD LEDs

The manufacturing procedure to make SMD is more expensive because the SMD diodes (LED chips) are machine printed on a PCB board.

COB is the short form of “Chip on Board”. Manifold LED chips are packed together as a single lighting module and it looks like a panel when it lights up. Different from SMD, COB has more diodes. COB has a printed circuit board on its substrate and diode chips are arranged in parallel or/and in series, based on the circuit of the PCB. The substrate can be either in aluminum or ceramic. Below are the advantages and disadvantages.

Advantages of COB LEDs

  • Cheap
  • As COB LED chip is placed on the printed circuit board, and the electrical connection between the chip and the substrate is realized by a wire stitching method, and is covered with a resin. So reliability is insured.
  • With relative high CRI and uniformity lighting COB is suitable for indoor lighting.
  • COB is easy for installation and use. These reduce the difficulty of lamp design and save lamp assembling cost.

Disadvantages of COB LEDs

  • As the single cluster of LED’s are mounted in one point, they require greater cooling, so a larger heat sink, usually made of aluminum, must be mounted to dissipate the heat. As more material is required to manufacture a COB LED heat sink, this usually increases the cost. But even using more materials, the dissipation problem of COB can still not be solved.
  • Comparing to SMD, COB has more LEDs at same area as SMD, so it has the disadvantage like spotlight and glare. But with special cover and plus its uniformity lighting, it’s also well used in indoor lighting.
  • Few street lights with COB LEDs are with modular design, this makes COB street light are not easy for maintenance. Additionally, if one COB fails, the power of lamps will greatly reduce and then we have to maintenance this lamp.

Applications of SMD and COB LEDs

SMD LEDs are one of the most common types of lighting that we have today. They are used in many outdoor applications like street lights, floodlights, high bay lights, canopy lights, linear lights.

COB LED lights are used in numerous applications, including COB street lighting, tracking light, downlight, spotlight, and low bay light.

So, their application scenarios are not fixed. For example, Both COB and SMD can be used in street lighting and high bay light. While COB is much common in downlight and tracking light, and SMD are much common high bay light, street lighting.

Summary

Below we listed the differences between SMD and COB. But it will certainly be as below. For example, some COB LEDs are with high efficient than SMD LEDs. Or SMD will be a cheaper solution which is used in street light applications. Or even a downlight with COB can get a better performance in heat dissipation.

If you are looking for more details, kindly visit smd led voltage chart.

SMD LED lightsCOB LED lightsNumber of diodesNormally up to 3 or 4 diodesMultiple diodes, 9 or moreAppearanceSmall, looks like a whole unitBig, diodes sometimes are visibleQuality of lightWide beam angle with some glare.Relatively high CRI and uniformity lightingLumens per watt ratioNormally higher than COBRelatively lower efficiencySize of the heat sinkSmall heat sinkNeed a big heat sinkTechnologyThey require mounting then reflow soldering on the PCBIt does not require any mounting or reflow solderingManufacturing costsRelatively highRelatively low

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Light Emitting Diodes, sometimes known as LEDs, are the true unsung heroes of the modern world. They perform several separate functions and are present in a wide variety of devices. In addition to everything else, they display numbers on digital clocks, convey information from remote controllers, illuminate watches, and indicate whether your gadgets are powered on. Grouped together, they may produce images on a giant flat-screen television or illuminate a whole room while replacing traditional filament bulbs.
LEDs are essentially little lights that fit easily into an electrical circuit. However, unlike traditional incandescent bulbs, they do not have a filament and do not become especially hot. They are illuminated only by the flow of electrons in a semiconductor material, and their lifespan is comparable to that of a conventional transistor. The lifetime of an LED is thousands of hours longer than that of an incandescent bulb.

The next generation of lighting, LEDs save energy, minimize maintenance and replacement costs, and contribute to environmental protection. Additionally, they endure significantly longer than conventional lights.

LED lights can match the brightness and hue of your current lighting. As with any other product, however, there are both low-quality and high-quality LED lights. You may have previously encountered inferior items that do not match your current lights. Encore LED can assist you in selecting the optimal replacement fixture for your present lighting in terms of brightness and color temperature.

Fundamentally, there are three different types of LED technology that are used in LED lighting – DIP, SMD and COB.

Author introduction

Author

Hello Customers,

My name is Taylor Gong, I’m the product manager of ZGSM Tech. I have been in the LED lights industry for more than 13 years. Good at lighting design, street light system configuration, and bidding technology support. Feel free to contact us. I’m happy to provide you with the best service and products.

Email: [email protected] | WhatsApp: +8615068758483


What are the differences between types of LED chip?

What does the number of an LED chip mean?

LED chips (also known as surface mounted diodes or SMDs) are all identified by a four-digit number. This code is less complicated than it looks – it simply indicates the size of the LED chip. For example, the dimensions of SMDs on 5050 LED strip lights are 5.0mm x 5.0mm.

Which is the best LED chip?

LEDs like 3528s, 5050s, 2835s and 5630s aren’t really different types of chip at all – they’re simply different sizes. Each has its own spec: different power requirements and output brightness. The best choice depends on what’s right for your project.

You can find out more about each LED chip below.

The 3528 LED chip explained

Measuring 3.5mm x 2.8mm, the 3528 SMD is a smaller chip than the 5050 LED strip SMD. You will most often find 3528 chips on 12-volt LED strips, drawing 4.8 watts (also known as 4.8w p/m or 5w p/m LED tape) with 60 SMDs per metre.

These strip lights output around 330-360 lumens per metre, depending on colour (equivalent to a 40w halogen) – enough to produce a smooth, bright effect when shining onto any surface.


InStyle offer red, green, blue, amber, and both warm and cool white 3528 SMDs as standard colours. (We can also supply other white colour temperatures, made to order.)

3528 60 SMD p/m LED strip lights are typically used for feature lighting – such as plinth or coving lights, in homes, bars, restaurants, hotels and other locations.

Though less common than standard 60 SMDs p/m LED tape, 3528 SMDs are also used on LED strip lights with 120 chips per metre. Pulling 9.6 watts (known as 9.6w p/m or 10w p/m LED tape), these tapes are available in the same range of colours. Light output is exactly double that of 60 SMDs p/m tape – they have twice as many LEDs – so that’s around 660-720 lumens per metre, depending on colour.

3528 120 SMD p/m LED strips are used for the same kind of feature-lighting applications as its standard alternative. We recommend them for locations with strong ambient light, where more brightness is needed than the 4.8w p/m can produce.

The cut points for our 60 SMD-per-metre 3528 LED strips are 50mm apart. The 120 SMD p/m strips have cut points at 25mm intervals. Both types are also available in waterproofed versions (IP67-rated).

Are you interested in learning more about 2835 led? Contact us today to secure an expert consultation!

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