PCB surface finishes on a bare board may seem like an insignificant decision at the buying step of your product development but understanding the variations and their intricacies may prevent problems down the line.
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The surface finish of a printed circuit board does mainly two things. First, it helps protect the copper circuitry from corrosion. Secondly, it creates a solderable surface for your PCBA components. As such, there are a few items to consider, which include:
The 5 most common types of PCB surface finishes are discussed below along with their pros and cons.
The most commonly utilized PCB surface finish is HASL or &#;Hot Air Solder Leveling&#;. This is because it has been around forever and is the most economical. However, new technologies are making better surface finishes the same if not very close in pricing to HASL.
In this process, the PCB is dipped in molten solder and then leveled off with a hot air knife, hence the name. If your board is using through-hole or large SMT components, HASL can work with no problem. However, if your board utilizes SMT components smaller than or SOIC, it may not be an ideal surface finish.
This surface finish is not completely flat, so it can cause issues with smaller components. The solder utilized in this process is normally Tin-Lead. That means that it also isn&#;t RoHS compliant. If your project requires RoHS or your company wants to reduce the amount of lead you use, Lead-Free HASL may need to be spec&#;d.
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Lead-Free HASL is similar to regular HASL, but without using Tin-Lead solder.
Lead-free HASL instead uses Tin-Copper, Tin-Nickel or Tin-Copper-Nickel Germanium in their process. This allows Lead-Free HASL to be an economical and RoHS compliant choice. Similar to standard HASL though, it is not ideal for smaller SMT components.
PCBAs that utilize high density/fine-pitch components may be better off using immersion coatings. They are sometimes slightly more expensive but are more suitable for this purpose and may lead to less problems down the line.
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In ISn PCB fabrication, a chemical process is utilized.
This process requires a flat layer of metal being deposited onto the copper traces. The flatness of the coating makes it good for small components. Tin is one of the budget friendly types of immersion coating. Although it is an budget friendly choice, it has some drawbacks.
The largest issue is that after the tin is deposited onto the copper it begins to tarnish. As a result, if you want to avoid low quality solder joints, you need to have your components soldered on within 30 days.
In high volume production, this may not be a problem. If you are using up a large amount of boards quickly, tarnishing can also be avoided. However, if production volume is low or you want to keep bare boards in stock, it may be smarter to utilize a coating like immersion silver.
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So on one hand, immersion silver does not react with copper the way that ISn does. On the other hand, it tarnishes when it is exposed to air. As a result, all IAg PCBs should be stored in anti-tarnish packaging when in storage and while handling.
When these kinds of PCBs are stored in proper packaging, they can be reliably soldered for 6-12 months. However, once the PCB is removed from its packaging, it will need to go through solder reflow within a day. Shelf life can be improved with gold plating.
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My personal favorite PCB surface finish is ENIG. The process of electro gold flash plating utilizes a thin layer of gold over electroless or electrolytic nickel.
Gold plating is hard and durable. This allows it to have a long shelf life, possibly lasting for years from a good fabricator. The material, process, and reliability tend to make ENIG boards more expensive than the other finishes. However, we&#;ve seen many board houses begin to move a large portion of their processes to ENIG making it the same price if not very close to the others.
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Surface finish of a PCB is a crucial decision that should be taken into account prior to fabrication. Considering things like component types and production volume will be key in a smooth assembly process. Durability, environmental impact, and cost may also be factors to take into account and discuss with your team. By taking a holistic picture of your needs, only then can you pick the right surface finish for your PCBs.
Vinatronic has over 30 years of experience helping companies pick which surface finishes work best with their requirements. There are also less common surface finishes that Vinatronic is familiar with and can discuss with you those options if none of these work. Feel free to reach out if you have any fabrication, assembly, or design questions.
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The surface finish on any printed circuit board is a critical factor that needs to be considered while designing a PCB. Everyone wants to ensure the long-life product, and its surface finish ensures PCB&#;s long life. Surface finish is applied for two important reasons that are,
The surface of a PCB has the utmost importance. If the PCB has no surface finish, the copper on the surface will oxidize quickly. The oxidation will deteriorate the copper and affect the electrical performance of the PCB. At last, the PCB will be of no use. Thus, it&#;s important to have a surface finish on the PCB to give a long life to the exposed copper. Moreover, it offers a surface to solder the components easily.
There are different types of surface finishes, and you need to understand them before you select anyone. They have different pros and cons, and you must select the best one for your project. Today, we will discuss different types of surface finishes in detail. So, stay with us.
The types of surface finish are,
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HASL is the most common and inexpensive type of surface finish. The process of HASL is quite simple; the bare PCB board is dipped into the molten solder. The solder covers the area over the copper and removes it from the tank. After that, the surface of the PCB is leveled using hot-air knives. It offers an excellent surface for soldering.
HASL is excellent for large components and SMTs. But if the SMT is smaller, it will not work as desired. It&#;s not suitable for Fine Pitch Technology (FTP). Furthermore, the processing temperature is in the range of 260-270˚C, which is quite high. Due to high thermal stress, there are chances of defects in the board.
Keep in mind that it contains lead. It&#;s usually dipped in Tin-Lead alloy, and the lead is a carcinogen. Thus, it&#;s not RoHS compliant. If you need a lead-free circuit board, then it&#;s not for you.
Hot Air Solder Level (HASL) PCB Double-sided Hot Air Solder Level (HASL)PCB Hot Air Solder Level (HASL) MachineLead-free HASL is similar to HASL, but it does not contain lead. Thus, it can be used for many purposes without any worries. It&#;s according to RoHS standards.
As far as the functions, pros, and cons are concerned, they are similar to HASL.
FR4 4 Layer Lead-Free HASL PCB Board FR4 4 Layer LF-HASL PCB Circuit Board FR4 Black Oil 4-layer Lead-free HASL PCB Circuit Board Automatic Lead-free Spray Tin MachinePlated Gold surface finish is also known as Hard Gold surface finish. It&#;s an expensive surface finish that uses a layer of gold on the PCB. It&#;s done through electroplating, and a hard layer of gold is attached to the surface of the copper. The adhesion between the PCB and the layer is firm, which increases the board&#;s durability. Since gold is an excellent conductor, it&#;s excellent for electrical performance. Moreover, its oxidation resistance is commendable. The surface finish is excellent for the PCB area, where high wear and tear is expected. It can last for a long time.
The problems associated with this type of surface finish are price and extra processing. It isn&#;t easy to process. Due to the high price, it&#;s rarely used, but it&#;s an excellent surface finish that can last longer. Moreover, the solderability of hard gold is poor.
FR4 ARLON Double Layer Gold-plated High-Frequency PCB BoardOSP is a process for the surface finish of copper foil of printed circuit board, which meets the requirements of the RoHS directive. OSP is the abbreviation of organic solvency preserves.
OSP has the characteristics of oxidation resistance, heat shock resistance, and moisture resistance. It protects the copper surface from further rusting (oxidation or vulcanization, etc.) in a typical environment. However, in the high-temperature welding process, the protective film must be easily and quickly removed by the flux so that the exposed clean copper surface can be immediately combined with the molten solder to form a strong solder joint quickly.
In this type of surface finish, a water-based coating protects the copper until it&#;s soldered. It prevents the oxidation of copper and increases its life. But remember that it&#;s only on an organic surface coating that is not durable enough; it&#;s quite sensitive. It has a short life span.
OSP is an inexpensive surface finish that can save money. It requires less time, and the process is also straightforward. If there are holes in the PCB, their size is not affected by the coating. It offers an excellent flat surface, and it&#;s environmentally friendly.
It can be used in areas where the PCB is handled carefully, and there are fewer chances of wear and tear.
OSP PCB Board OSP PCB 1.2mm 6 Layer OSP PCB Circuit BoardLearn more about What PCB OSP Surface Finish is.
Immersion silver is a flat surface finish that has a reasonable cost. Silver plating is done over the copper surface to protect it from oxidation in this type. The layer of silver is quite thin, but it offers excellent conductivity. It&#;s good for Fine Pitch Technology (FTP) because the layer is very thin, and it does not affect the size of the holes.
The problem with this type of surface finish is tarnishing. The silver plating tarnishes when exposed to air. Therefore, it&#;s packed as soon as possible in anti-tarnish packaging to prevent tarnishing. It is very sensitive, so you need to solder the board after taking it out of the package.
The life of immersion silver is moderate. It has a low cost, and it&#;s according to RoHS standards.
The immersion silver process is between OSP and electroless nickel/immersion gold. The process is relatively fast and straightforward; even if the PCB is exposed to heat, humidity, and pollution, the silver can still maintain good solderability, but it will lose its luster. Immersion silver does not have the good physical strength of electroless nickel/immersion gold because there is no nickel under the silver layer.
FR4 4-layer Immersed Silver Circuit BoardImmersion tin is a lead-free surface finish, which is excellent for small components. It is very thin and flat, perfect for Fine Pitch Technology (FTP).
The cost of this surface finish is reasonable, but it has some drawbacks. Tin can react with the copper on the PCB, which reduces the shelf life. Moreover, it&#;s also prone to tarnish, so it must be used as soon as possible. It&#;s very sensitive. After a few months, you will notice tin whiskers on the PCB.
Since all current solders are based on tin, the tin layer can be matched with any solder.
Immersion Tin PCBENIG is the most used type of surface finish because of its features and RoHS compliance. In simple words, there is a thick layer of nickel over copper and a thin layer of gold over the nickel layer. The components are soldered on the nickel, and the gold coating protects the nickel until it&#;s not soldered.
ENIG has a long shelf life; it is durable enough. But it&#;s expensive due to using two layers, especially gold. It has all the features, including a flat surface and a thin finish, to work with smaller components.
The only problem with ENIG is black pad syndrome, which is the building of phosphorus between the gold and the nickel layer.
6 Layer Electroless Nickel Immersion Gold (ENIG) PCB 4 Layer Electroless Nickel Immersion Gold (ENIG) Half-Cut/Castellated Holes/Half Hole PCBCLearn what PCB Immersion Gold ENIG Surface Finish is.
ENEG is also an expensive lead-free finish. It contains a layer of hard gold or soft gold over electrolytic nickel. Gold prevents the oxidation of copper. Gold plating in ENEG has excellent adhesion; therefore, electrolytic nickel gold lasts for a long time and never rusts.
The surface of ENEG is flat, where you can easily work with small components. It has excellent conductivity and great performance.
Electrolytic Nickel Gold (ENEG) PCBENEPIG is the best surface finish that resists corrosion and reaction with air. It has a longer shelf life, making it the best.
It is a three-layered surface finish that contains nickel, palladium, and gold. All these materials perform together to offer long life. Unlike ENIG, there is no risk of black pad syndrome in ENEPIG.
It&#;s RoHS-compliant, and there is no lead in it. The problems with ENEPIG are high cost and complex processing.
ENEPIG PCB ENEPIG PCB Board ENEPIG Surface Finished PCBA mixed surface finish is a mixture of more than two surface finishes to get the optimum performance. A single PCB has more than one finish surface finish as required. The most commonly used mixed surface finishes are ENIG +OSP, ENEG + ENIG, ENEG + HASL, and ENIG+ HASL.
FR4 Double-sided Immersion Gold + Gold-plated PCB Circuit Board FR4 Double-sided Immersion Gold + Gold-plated PCBThere are various types of surface finishes with distinct properties, pros, and cons. You need to select the best one according to your requirements. You need to develop a surface finish that can complete all your requirements at the minimum cost. We have explained all types of surface finish in detail. We hope you have a complete idea of the different types of surface finishes.
JHYPCB is a well-known PCB manufacturer in China. We have been providing high-quality PCB for more than a decade. We have strict quality control, which is compliant with RoHS and ISO :. For the ease of our customers, we offer all types of surface finishes. You can get the desired PCB, prototype, or PCBA at a reasonable cost. We can handle small-medium volume PCB manufacturing and fabrication. For more information, feel free to contact us.
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